PPolySim OS

Fatigue (S-N Curve)

Parts break from repeated loading far below their breaking strength. The S-N curve predicts how many cycles a component survives — the physics of metal fatigue.

Fatigue (S-N Curve)Live

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Repeated loading well below the ultimate strength can still break a part — metal fatigue. The S-N curve plots stress amplitude against cycles to failure. Steels have an endurance limit: below it they last essentially forever, but aluminum has none and eventually fails at any stress. Cause of many catastrophic aircraft and bridge failures.

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Data Inspector

Endurance limit250 MPa
Cycles to failure1.17e+5
Verdictfinite life

Governing equation

Reading this result: At 300 MPa the part fails after about 1.2e+5 cycles. Drop below the 250 MPa endurance limit to reach infinite life.

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How it works

Cyclic stress accumulates microscopic damage until a crack grows and the part fails, even well below the ultimate strength. The S-N curve plots stress amplitude against cycles to failure. Steels have an endurance limit below which life is effectively infinite; aluminum and other non-ferrous metals have none. Fatigue caused many historic aircraft and bridge disasters.

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Frequently asked questions

Is this fatigue S-N curve calculator tool really free?
Yes. Fatigue (S-N Curve) runs entirely in your browser using your device's own compute, so local use is free forever. You only pay Compute Tokens if you scale a job to the cloud.
Do I need to install anything?
No. Everything runs client-side in a modern browser — no downloads, no license, no account required to start.
Can I save or share my simulation?
Create a free account to save projects, and use a shareable embed or minted DOI to publish a live, interactive version anywhere.
How accurate are the results?
The solver uses established numerical methods, but results are for research and educational purposes and should be validated against experiment or professional review before you rely on them.